The Cosmetic Revival and Glass Fiasco of May 2023
5/6/23 to 5/26/23
I wish I could say May was a great month for the Volvo, but unfortunately, May provided a bit of a speedbump in terms of getting things done on my car. Nonetheless, the issue was resolved and the Volvo is back and better than ever. Let's have a bit of a recap of May to see what went wrong, and the process that drew out the issue for even longer than it needed to be. Then, we'll see what will be happening in the months to follow.
Part I: The Glass Fiasco
The rear windshield, moments after it shattered (5/6/23)
It was a warm Saturday morning. I was planning on going to run some errands before I got started with my day. I did my usual morning routine of getting ready, when I walked downstairs, announcing that I would be heading out to run some errands, when my mother prompted me with a peculiar question:
"How would you be getting around?" She asked.
"My car..." I replied with some confusion.
"Well, there's something you should see," She said, with a nervous smile.
Concerned, I walked outside to my car sitting in the driveway. All looked normal, until I got to the back liftgate. The complete rear windshield was shattered. While it hadn't broken yet, I knew it would be only days until the rest of the window caved in. My father had been mowing the lawn, and accidentally kicked a rock up, which hit the rear window in the right spot to shatter it. No one was to blame, as it was a freak accident, but I was annoyed that this had happened.
My dad was on the phone with the insurance company about the issue, and fortunately, the glass replacement would be covered. However, because it was an old part from a vehicle that was 33 years old, getting it replaced quickly would be difficult. The insurance company told us they would go through Safelight, and immediately contacted them about the issue. Safelight responded, saying they were on the case, and searching for a replacement part. Being a Saturday, not many glass repair shops were open, so I knew I would have to wait for a response.
We called Safelight the following Monday, and they told us a piece had been located, but there was no ETA on the delivery date yet. I assumed it was because the order was still being processed, but I remained skeptical. My parents told I shouldn't worry because Safelight wouldn't lie to us about something like that, and that the piece would be here soon.
I waited patiently, and called again Wednesday to see if there was an update. To my surprise, there was, as the operator working the case told me the glass would be in by Monday the 15th, of next week. I was excited, as I wouldn't be waiting as long as I thought I would to have my car back. The next week, Monday came and went, and Safelight never called about the glass, nor gave us an update on the status of the installation appointment. The next day, I once again called back, and the operator told me that the new installation date was this coming Friday the 18th.
I went to work that day, and came back home. My parents greeted me with solemn expressions. Apparently, the Safelight corporate office called the house, saying no glass was ever actually located, and that we would need to source the glass ourselves and have it installed by an auto glass shop.
I was pissed off. All along, I knew there was something fishy going on about this whole Safelight situation. The no ETA from the supposed ordered glass, the continuous postponement of the installation appointment, all coupled with Safelight's lack of communication and vagueness of the whole situation all added up. Now it was in my hands to take care of the glass.
The next day, I located a piece of glass from a replacement Volvo parts shop, VP Autoparts USA. In less than an hour, and $711.00 later, I had my new piece of glass on the way. I also had to order the window seal replacement, as the original seal couldn't be salvaged. That cost about $138.00. I called a few local glass shops, but eventually, I landed an appointment with Absolute Auto Glass, a glass shop a few towns over that said they had previously done a similar repair on another 240. The appointment was set for Tuesday the 23rd, and I was well on my way to a new piece of glass.
On Tuesday, I brought the Volvo in for its appointment, and three hours later, I was driving away with a new windshield. The moral of the story here is to never trust Safelight, and if you have the opportunity and resources, make sure you can take matters into your own hands. If I had avoided the whole Safelight fiasco, I probably would've had my car back much sooner, but as they old saying goes, you live and you learn.
A special thanks to VP Autoparts USA, Volvo of Dallas, and Absolute Auto Glass. Your help, timeliness, and quality assurance is very much appreciated. Thank you for your help!
The glass eventually caved in on 5/16/23
New windshield installed by Absolute Auto Glass! (5/23/23)
Part II: The Cosmetic Revival
Now its no surprise that any car that's been on the road for 33 years and has over 270,000 miles on it would need some odds and ends cleaned up, and my car is no exception. When I purchased it back in April, the car needed some mechanical work done, which got sorted out, but once that was completed, it was now time to work on the cosmetics. Overtime, trim had fallen off, and at some point, an aftermarket stereo system was installed in place of the original radio and cassette deck. Wanting to restore my car back to original condition as best as possible, I knew I had some work to do.
Beastie Boys 1994 release Ill Communication Cassette, purchased from Vinyl Guru Record Shop in Newport, RI.
With my rear windshield on its way to being repaired, I could now resume my plans to restore my car. My first step in my plan was to locate a front air dam, as the one original to my car had fallen off at some point in its life. New aftermarket parts or refurbished parts sold in the mid hundreds on Ebay, fetching as high as $400. I knew I could find one for cheaper, so I scoured Craigslist and Facebook Marketplace for a parts car. I finally found a blue 240 sedan that was being parted out in central Connecticut. The seller said he had an air dam from the car, and would sell it to me for $80. I immediately agreed, and we planned to meet up on the weekend.
In my time in between, I began searching for an original 240 radio unit. I considered buying a better aftermarket unit off of Crutchfield, but I wanted to play a few cassettes that I had collected in anticipation of owning a car with a cassette deck. I eventually located a radio off of an '89 240 sedan in Cambridge, Massachusetts for $150. The seller and I agreed to meet up sometime that weekend as well.
Also with my time in between, I purchased a few more cassettes, seeking out classic albums primarily from the '80s and '90s. A haul photo will be shared, don't worry audiophiles!
Donor 240 for the front air dam
Donor 240 for the original radio and speakers
One May weekend, I made it my goal to get the air dam and radio for my car. I was tired of waiting around for my car to get repaired, as this took place during the whole Safelight fiasco, so I decided to use my time wisely and get the parts I needed. While it took two separate days to complete, the mission was a success.
The first day, a rainy Saturday morning, I took a pretty long drive down to Cheshire, CT to purchase the air dam, being graciously donated from a blue 1990 240 Sedan. It unfortunately recieved a front end collision, so it had to be totaled. I'm very gracious for the deal I got on the air dam, as I know I would've paid a lot more if I bought a piece from eBay or IPD.
The second day, a much nicer sunny Sunday, I took another lengthy drive up to Cambridge, MA to purchase the original radio and speakers. A 1989 240 donated its radio and speakers to mine, as it was recieving a modern unit. These were also sold at a decent deal, and I got to meet a young 240 owner! To read more about thar car, check out the Car Narratives story 1989 Volvo 240 DL.
About a week or so later, after my glass finally got installed, I took several trips to Connecticut for the trim pieces. I needed the front and rear bumper moldings, as well as the driver's side door trim and rocker panel trim. My first stop was in Mystic, as an older Volvo mechanic was parting out a few of the cars he had sitting in his lot. You can read about these old Volvos in Old Volvos of Connecticut, as there were plenty of cool Volvos in that lot, including a very rare '83 turbo wagon!
A dark blue '87 donated its trim, but I unknowingly purchased sedan rear bumper trim, which doesn't fit the wagon. So, I now had to source another parts car. Fortunately, a '93 wagon was being parted out in Morris, CT, a town in Northern CT, very close to New York. It was a nice day out, so I decided it would be a nice drive down the highway. It took me the day to get out to Morris and back, but it was a very beautiful drive. There were many rolling hills and a small town, home to small shops with a festival taking place in the park. It was a homey feeling.
Before the installation of the front trim and dam; Note the missing front bumper moldings
Air dam installed! Also, the front bumper moldings are in place too, completing the front end of the 240.
Now it was time to install the correct trim. Thankfully, with the correct trim, I was able to finish the rear end of the 240. However, some trim clips had rusted off, but I had sourced a few from IPD, and the job was able to be completed successfully. The trim made a huge difference in the 240's appearance, especially the air dam. While it didn't look bad with the missing trim, the addition of the missing pieces really pulled the car together well.
1992 240 GL that donated its glovebox (7/7/23).
Trivia: Volvo resurrected the "GL" trim for the 240 for one year in 1992, making a 1992 240 GL a somewhat rare car.
After that was all said and done, one of the most annoying issues that I procrastinated fixing was the glovebox. Now, why on earth could this be annoying? Well, the lock cylinder failed, and one of the previous owners had done a sketchy repair of installing a piece of metal to act as a mechanism to hold the lock in place.
This however started failing, as the glovebox would drop open after hitting large bumps. It started getting worse after small manhole covers would trigger the door to drop open. Then, the icing on the cake was when the door would just open for no reason at all. It got to the point that I had to let whoever was riding shotgun that the glovebox might randomly drop open and smack them on the legs.
Finally, I just pulled the damn thing out of the dash, and surprisingly, driving around with no glovebox was more calming than driving around with the box in. Seriously, I would just be driving, and it would just drop open. It wasn't subtle either, it really would just slam itself open and startle you.
I located a 240 at a Pick'n'Pull near my town and finally took a trip over to check their 240 out. As you can see in the picture to the left, the car was pretty picked over, but I was in luck, as the car still had its glove box.
(1) Donated glovebox from the '92 240
(2) Installing my old lock, as it was still functional (Some presuasion was required to get the lock to budge out of place)
(3) The new glovebox installed!